GE 705-1512-01通用電氣模塊
物流效率大幅提升
通過(guò)機(jī)器人自動(dòng)將器具搬運(yùn)至指定庫(kù)位，減少了非必要行走和轉(zhuǎn)運(yùn)。替換人工牽引車(chē)后，大幅減少車(chē)輛混行，作業(yè)區(qū)域更加井然有序，物流效率提高46%。
■ 降低人工作業(yè)強(qiáng)度
便捷的貨到人模式，省去人工切換空滿(mǎn)器具環(huán)節(jié)，只需在工作站完成必要操作即可，降低了人工作業(yè)強(qiáng)度。
■ 節(jié)省人力成本
AMR替代人員進(jìn)行物料轉(zhuǎn)運(yùn)，大幅度降低了人力成本投入，年平均節(jié)省近百萬(wàn)元。機(jī)器人自動(dòng)換電
GE 705-1512-01通用電氣模塊6臺(tái)?？禉C(jī)器人自動(dòng)換電站及10臺(tái)充電樁為300余臺(tái)移動(dòng)機(jī)器人的電源提供保障，有效降低了項(xiàng)目成本。換電站采用模塊化設(shè)計(jì)，2分鐘即可高效完成機(jī)器人電池的自動(dòng)更換，全程無(wú)需人工干預(yù)，機(jī)器人不斷電、不離線(xiàn)，保證機(jī)器人7*24小時(shí)不間斷作業(yè)。
智慧物流系統(tǒng)集成
香港百佳項(xiàng)目的智慧物流系統(tǒng)主要集成了百佳WMS、收貨/盤(pán)點(diǎn)系統(tǒng)WINS、海康機(jī)器人控制系統(tǒng)RCS-2000，三者無(wú)縫對(duì)接，完成單據(jù)入庫(kù)、揀選出庫(kù)、拆零補(bǔ)貨、理貨、盤(pán)點(diǎn)等業(yè)務(wù)。
柔性部署 快速響應(yīng)
RCS-2000可調(diào)度數(shù)百臺(tái)機(jī)器人協(xié)同作業(yè)，系統(tǒng)具備柔性拓展優(yōu)勢(shì)，無(wú)需重新規(guī)劃布局，用戶(hù)可通過(guò)柔性增減機(jī)器人及揀選工位的數(shù)量，快速?gòu)娜莸貞?yīng)對(duì)未來(lái)可能的業(yè)務(wù)波動(dòng)需求。
多級(jí)安全防護(hù)
移動(dòng)機(jī)器人配有前/后雙層碰撞檢測(cè)，前/后急停按鈕等多級(jí)安全防護(hù)，確保作業(yè)過(guò)程的人、機(jī)安全。同時(shí)，用戶(hù)可實(shí)時(shí)監(jiān)測(cè)機(jī)器人運(yùn)行狀態(tài)，獲悉機(jī)器人位置、任務(wù)執(zhí)行狀態(tài)等信息，便于集中管理或及時(shí)發(fā)現(xiàn)異常，保障倉(cāng)庫(kù)業(yè)務(wù)運(yùn)行。
05、項(xiàng)目收益
提升揀貨效率近100%、降低錯(cuò)誤率
“人找貨”揀選升級(jí)為“貨到人”揀選，移動(dòng)機(jī)器人可完成150000pick/天，整體揀選效率提高近100%。系統(tǒng)完善的防呆防錯(cuò)機(jī)制，大大降低人工揀選錯(cuò)誤率。
場(chǎng)地利用率提升90%
移動(dòng)機(jī)器人實(shí)時(shí)分揀，有效降低了現(xiàn)場(chǎng)對(duì)物料存儲(chǔ)空間的要求，并通過(guò)AMR系統(tǒng)與四向穿梭車(chē)立庫(kù)系統(tǒng)在物理空間上的高度融合，場(chǎng)地空間利用率提高90%以上。
降低人工作業(yè)強(qiáng)度、人力投入減半
員工可在相對(duì)固定的位置作業(yè)，原作業(yè)人員行走路程由20萬(wàn)步減少至2萬(wàn)步，大大降低作業(yè)人員勞動(dòng)強(qiáng)度。作業(yè)人員由原有180人減少至90人。
axis 1 follows, and other axes are similar.
The deviation correction function is divided into fast forward, fast backward, slow forward and slow backward, which can be realized by changing the gear ratio. As shown in Figure 11, a follow condition function block is established.
The cloth length is the counting length of the main encoder, which can be cleared at any time, so the pulse value of the virtual spindle cannot be used directly. However, another virtual axis can be established for length counting, and can be cleared at any time without affecting the normal operation of other axes, as shown in Figure 12.
In the program, axis 8 follows the main encoder to record the number of pulses, and D200 is used as the length counter. When it is necessary to reset, it can be realized as long as M44 is disconnected for one cycle and then turned on. The D200 is transmitted to ah500 CPU to calculate the length.
7 conclusion
The solution of medium-sized PLC ah500 and ah10pm motion module based on Delta has been successfully applied in circular screen printing machine, and the speed can reach 100M / min. At the same time, if Delta's servo driver and Delta's PLC controller are used together, we can customize more solutions for customers and provide customers with low-cost, high-performance and optimized system solutions.
